Deaerator

A deaerator is a critical vessel designed to remove dissolved gases, such as oxygen and carbon dioxide, from boiler feed water. By reducing these gases to minimal levels, deaerators help prevent corrosion, ensuring the longevity and efficiency of boiler systems.

Custom Deaerators by R&D Therm

R&D Therm I Pvt Ltd specializes in manufacturing high-quality deaerators tailored to meet client-specific requirements. Our deaerators are built in strict compliance with ASME Section VIII Division 1 and IBR 1950 standards, guaranteeing superior quality, safety, and performance.

Key Features of Our Deaerators

• Capacity Range: 0.5 m³ to 100 m³, suitable for various industrial applications.

• Maximum Pressure: Up to 22 kg/cm²(g), ensuring robust operation under high-pressure conditions.

• Materials: Available in Stainless Steel, Carbon Steel, and high-alloy steels like Titanium, Hastelloy, and Sanicro 28 for exceptional corrosion resistance and durability.

Applications of R&D Therm Deaerators

R&D Therm’s deaerators play a vital role in ensuring efficient and corrosion-free boiler operation across multiple industries by effectively removing dissolved gases from feed water:

• Power Plants: Essential for large-scale boilers in thermal and combined cycle power plants to prevent corrosion and enhance steam generation efficiency.
• Chemical Industry:
  Used in process boilers where high-purity steam is critical, helping maintain system integrity and prolong equipment life.
• Oil & Gas Refineries:
  Protect boilers and heat exchangers by removing corrosive gases, ensuring safe and efficient refinery operations.
• Pharmaceutical Manufacturing:
  Supports clean steam generation by preventing contamination and corrosion in boiler systems critical to pharmaceutical processes.
• Food & Beverage Industry:
  Ensures safe and efficient steam supply for sterilization, cooking, and other thermal processes requiring high-quality feed water.
• Pulp and Paper Industry:
  Maintains boiler longevity by reducing dissolved oxygen levels, vital for steam generation used in pulping and drying processes.
• Textile Industry:
  Supports dyeing, finishing, and other steam-reliant operations with clean feed water to prevent corrosion-related downtime.
• District Heating Systems:
  Provides corrosion-free steam supply for centralized heating networks in urban and industrial areas.
• Manufacturing & Industrial Facilities:
  Enhances boiler efficiency and lifespan in factories and plants that rely on steam for process heating and power.

Benefits of Using R&D Therm Deaerators

• Corrosion Prevention: Significantly reduces dissolved oxygen and carbon dioxide to minimize corrosion in boiler systems.

• Enhanced Efficiency: Improves boiler performance by providing clean, deaerated feed water.

• Customizable Designs: Tailored to meet specific industrial needs and operational conditions.

• High-Quality Construction: Built with certified materials and advanced manufacturing techniques for long-lasting performance

FAQ Section 

1. What is the primary purpose of a deaerator in boiler systems?
A deaerator removes dissolved gases like oxygen and carbon dioxide from boiler feed water, preventing corrosion, extending boiler lifespan, and improving steam system efficiency.

2. Which industries commonly use R&D Therm’s deaerators?
R&D Therm’s deaerators are widely used in power plants, chemical processing, oil & gas refineries, pharmaceuticals, food & beverage, pulp & paper, textiles, district heating systems, and general manufacturing industries, ensuring corrosion-free steam generation.

3. What materials are used to manufacture R&D Therm’s deaerators?
Our deaerators are built using high-quality materials such as Stainless Steel, Carbon Steel, Titanium, Hastelloy, and Sanicro 28, providing excellent corrosion resistance, durability, and long-term operational safety.

4. What is the maximum manufacturing capacity for R&D Therm deaerators?

• Capacity: 0.5 m³ to 100 m³

• Maximum Pressure: Up to 22 kg/cm² (g)

5. Are R&D Therm’s deaerators certified for international standards?
Yes, R&D Therm manufactures deaerators in full compliance with ASME Section VIII Division 1 and IBR 1950 standards, ensuring top-level safety, reliability, and global certification for critical boiler systems.