Reactors

Agitated reactors are critical equipment in various industrial processes, designed to efficiently mix, heat, or cool materials under controlled conditions. These industrial reactors play a pivotal role in chemical processing, pharmaceutical manufacturing, food production, and other industries where precise reaction control is essential.

At R&D Therm I Pvt Ltd, we are a leading manufacturer of custom reactors built to meet the highest standards of performance, safety, and durability. Our reactors are available in a range of sizes and materials, including stainless steel and high-performance alloys such as Hastelloy C-276, Hastelloy C-22, and 904L—ensuring superior corrosion resistance and longevity in demanding applications.

Key Features of R&D Therm Reactors

• Material Options: Stainless steel, Hastelloy C-276, C-22, 904L, and other exotic alloys.
•  Capacity Range: Customizable to suit specific process needs.
• Design Standards: Manufactured in compliance with ASME Section VIII and global industry standards.
• Agitation Systems: Designed for uniform mixing, heat transfer, and process efficiency.
• Temperature & Pressure Capabilities: Engineered for precise control in high-pressure and high-temperature processes.
•  Applications: Suitable for chemical, pharmaceutical, food, and specialty industries.

Applications of Industrial Reactors

Our industrial reactors are designed for a wide variety of process applications across multiple industries, including:

• Solids Dissolution: Effective dissolution of solid materials into liquids for further processing in chemical and pharmaceutical manufacturing.
• Product Mixing: Homogeneous blending of liquids and solids to create uniform products in food, beverage, and chemical industries.
• Chemical Reactions: Facilitating controlled reactions for bulk chemicals, intermediates, and specialty compounds.
• Batch Distillation: Separation of liquid mixtures into components based on boiling points, essential for solvent recovery and purification.
• Crystallization: Promoting the formation of crystals for chemical purification, pharmaceuticals, and food additives.
• Liquid-Liquid Extraction: Efficient separation of components using immiscible liquid phases in industries like petrochemicals and specialty chemicals.
• Polymerization: Enabling the formation of polymers used in plastics, resins, and elastomers.
• Pharmaceutical Production: Hygienic and precise synthesis of APIs (Active Pharmaceutical Ingredients) and formulations under strict regulatory standards.
• Food and Beverage Industry: For processes like fermentation, flavor blending, and ingredient mixing.
• Specialty and Fine Chemicals: Handling complex processes that require high purity, precision, and consistency.

Why Choose R&D Therm Reactors?

•  Custom-Built Solutions: Each reactor is tailored to your specific process requirements, ensuring maximum efficiency and reliability.
• High-Performance Materials: Designed for corrosion resistance, durability, and longevity in harsh process environments.
• Precision Engineering: Ensures optimal mixing, heat transfer, and process control for consistent product quality.
• Global Standards Compliance: Our reactors are manufactured as per ASME Section VIII, ensuring adherence to the highest safety and quality standards.
• Trusted by Industry Leaders: We serve diverse industries worldwide, delivering reactors for mission-critical operations.

FAQ Section 

1. What types of industrial reactors does R&D Therm manufacture?
R&D Therm manufactures custom-built agitated reactors, chemical reactors, pharmaceutical reactors, crystallizers, batch distillation reactors, and polymerization reactors, designed for precise process control across multiple industries.

2. Which industries commonly use R&D Therm’s reactors?
Our reactors serve a wide range of industries, including chemical processing, pharmaceuticals, food & beverage, petrochemicals, specialty and fine chemicals, polymer production, and industrial manufacturing, where precision and quality are critical.

3. What materials are used in the construction of R&D Therm reactors?
R&D Therm builds reactors using high-performance materials such as Stainless Steel (SS 304, SS 316, SS 316L, SS 904L), Hastelloy (C-22, C-276), Titanium, Sanicro 28, and Carbon Steel, offering excellent corrosion resistance and durability.

4. What is the maximum manufacturing capacity for R&D Therm reactors?

• Volume Capacity: Up to 50 m³

• Pressure Rating: Up to 22 kg/cm² (g)

• Temperature Range: Suitable for both high-temperature and cryogenic applications

5. Are R&D Therm reactors certified according to global standards?
Yes, all R&D Therm reactors are manufactured in strict compliance with ASME Section VIII, IBR 1950, and other global standards, ensuring the highest levels of quality, safety, and performance.